Research and Consultancy

  • Stir Casting Setup
  • Wear Testing Apparatus
  • Ball Milling
  • CNC Turning
  • Vertical Machining Centre
  • Surface Roughness tester
  • Fatigue Test
  • Double Disk Polishing Machine
  • Specimen Mounting Press
  • Image Analysis System
  • Coordinate measuring machine

STIR CASTING SETUP

Furnance Capacity 2 KG
Max. Temp. 1000 C
Stirrer 0 to 1000 rpm
Temperature Control PID
MS Die 30 dia x 300 mm20 dia x 100 mm
Square 20 x 20 x 100 mm
Flat Manual Bottom Pouring 50 x 10 x 100 mm
Charges Usage of Equipment : Rs. 750 / SampleConsultancy Charge : Rs. 500 / Day

BALL MILLING

Powder Input grain size 30 to 70 microns
Output powder size Near Nano Size (40 to 50 nm)
Main Disc Speed 400 rpm
Max. Wt. of Powder in one Bowl 125 gm
Charges Usage of Equipment : Rs. 75 / hourConsultancy Charge : Rs. 200 / Day

SPECIMEN MOUNTING PRESS

Sample Size 25mm dia X 40mm ht(max)
Charges Usage of Equipment : Rs. 100 / Sample

WEAR TESTING APPARATUS

Pin on disc range 100 N to 200 N
Wear disc dia Up to 165 mm
Thickness Uo to 8 mm
Wear track dia 50 to 100 mm
Disc Speed 100 to 2000 rpm
Normal Load 5 to 200 N
Frictional Force 0 to 200 N
Wear Range 0 to 2000 Micrometer
Charges Usage of Equipment : Rs. 350 / SampleConsultancy Charge : Rs. 300 / Day

IMAGE ANALYSIS SYSTEM

Trinocular metallurgical microscope 100x to 1000x
High Resolution CCD Camera USB 3 MPXL
Image Acquisition Card Advanced Version Metallurgy Plus
Image Analysis Software Sample Size : 20 x 20 x 5 mm
Charges Usage of Equipment : Rs. 500 / Sample        (2 Image Exclusive of Sample Preparation)Consultancy Charge : Rs. 500 / Day

SURFACE ROUGHNESS TESTER

Model Handy surf E – 35B
Travelling Length 12.5 mm
Tracing Speed 0.6 mm/s
Reserve Speed 1 mm/s
Dimensions Width = 186 mmDepth = 68 mmHeight = 54 mm
Measuring Range 40 / 160 µm / Auto
Probing force 4 mN

DOUBLE DISK POLISHING MACHINE

Charges Usage of Equipment : Rs. 100 / hour

VERTICAL MACHINING CENTRE

Model LV 45
Controller Fanuc series Oi mate – MD
Machining Area 450 x 350 x 350 mm
Table Size 600 x 350 mm
Max. spindle speed 8000 rpm
Total Storage Capacity 16
Max. tool diameter 80 mm
Max. tool length 160 mm
Max. tool weight 8 kg
Spindle Taper BT 40
Make LMW
Charges Usage of Equipment : Rs. 400 / hourConsultancy Charge : Rs. 500 / Day

CNC TURNING CENTRE

Make LMW Smart Jr
Controller Fanuc series of mate – TD
Chuck dia 135 mm
Max. Turning dia 150 mm
Max spindle speed 3000 rpm
No. of Stations 8 nos
Tool shank size 20 x 20 mm
Max. boring bar dia 32 mm
Quill taper MT4
Charges Usage of Equipment : Rs. 250 / hourConsultancy Charge : Rs. 500 / Day

FATIGUE TEST

Specimen Max Bending Moment 400 kg.cm
Load (Adjustable) 5 – 80 kg
Gripping Diameter 12 mm
Testing Diameter 8 mm
Total length 226 mm
Rotating Speed 4200 rpm
Charges Usage of Equipment : Rs. 300 / hourConsultancy Charge : Rs. 300 / Day

COORDINATE MEASURING MACHINE

Type Bridge type CMM
Measuring Range 300 x 200 x 200
Maximum Part Weight 120 Kgs
Maximum Part Height 250 mm
Software IK 5000 / MSU3DPro
Resolution 0.001 / 0.0005/0.0001 mm
Operation Manual
Platform load capacity 1000 kg
Touch Probe Renishaw
Z-axis Balance Counter Wt.
Charges Usage of Equipment : Rs. 250 / Sample Consultancy Charge : Rs. 250 / Day