Centre for Robotic Welding & NDT, KPR Institute Engineering and Technology, Autonomous Engineering Institution, Coimbatore, India

Department of Mechanical Engineering · Est. 2024

Centre for Robotic Welding & NDT

Hands-on training, applied research and consultancy in robotic welding, wire arc additive manufacturing and non-destructive testing, in association with the Indian Welding Society.

56trained in courses and internships
19journal articles and book chapters
15external users from 9 colleges and 1 industry
₹45.5 Lequipment value

About the Centre

The Centre for Robotic Welding & NDT, functioning under the Department of Mechanical Engineering at KPR Institute of Engineering and Technology (KPRIET), is a specialised facility for advanced welding, metal additive manufacturing and Non-Destructive Testing (NDT). It was set up to bridge the gap between classroom learning and the automated fabrication practices followed in modern industry.

Equipped with a robotic welding system, the Centre supports hands-on training, applied research and industrial problem-solving in the joining and fabrication of stainless steels, nickel-based superalloys and dissimilar-metal combinations. Research focuses on pulsed GMAW, WAAM, post-process cryogenic treatment, and the evaluation of microstructure, residual stress and mechanical behaviour.

Findings have appeared in reputed international journals and in book chapters published by Wiley and CRC Press. The Centre also offers skill development courses, short-term training, internships and consultancy in association with the Indian Welding Society (IWS).

Vision

To be a nationally recognised Centre of Excellence in robotic welding, metal additive manufacturing and non-destructive testing, nurturing skilled professionals and delivering industry-relevant research.

Mission

To provide hands-on training and advanced facilities in robotic welding and non-destructive testing, to carry out high-quality research on advanced joining and metal additive manufacturing of engineering alloys, and to support industry and academia through consultancy and skill development programmes.

Objectives

  1. Train students, scholars, faculty and industry professionals in robotic welding, WAAM and NDT.
  2. Conduct applied research on stainless steels and nickel-based superalloys.
  3. Publish in reputed national and international journals, books and conferences.
  4. Offer consultancy and sample-fabrication services.
  5. Run skill development courses, workshops and internships.
  6. Collaborate with bodies such as the Indian Welding Society (IWS) and industry partners.

Thrust areas

Robotic Welding & Automation

Programmable robotic arc welding for consistent, high-quality joints.

Wire Arc Additive Manufacturing

Layer-by-layer metallic components using arc-based wire deposition, including CMT cycle-step and DP-GMAW variants.

Pulsed GMAW Processes

Single-pulse and double-pulse Gas Metal Arc Welding of advanced alloys.

Dissimilar & Nickel-Alloy Welding

Joining of Inconel, Hastelloy, Monel, Haynes and austenitic stainless steels.

Cryogenic Treatment

Effect of post-weld and post-deposition deep cryogenic treatment on structure and properties.

Materials Characterisation

Microstructure, residual stress, mechanical behaviour and hot-corrosion performance.

Non-Destructive Testing

Inspection and evaluation of weld quality without damaging the component.

AI & Finite Element Modelling

Simulation and intelligent approaches for welding process prediction.

Infrastructure & facilities

Robotic welding setup

Robotic Welding Setup

ABB IRB 1520 / Kempi Power, MIG source / 6-Axis Robotic Welding System / WAAM

₹34,22,000
Box FurnaceLaboratory Box Furnace
₹2,25,380
Liquid Penetrant Test KitLiquid Penetrant Testing (LPT) Kit
₹29,540
Magnetic Particle Inspection SetMagnetic Particle Testing (MPT) Set
₹1,81,950
Ultrasonic Testing ApparatusWith different probes
₹3,34,150
Eddy Current SorterEddy Current Testing / Sorting System
₹2,92,230
Radiographic Film ViewerRadiographic Film Viewer
₹62,500
Total value ₹45,47,75016 students at a time8.45 am to 6 pm100 sq. ft, Ground Floor, Bhaskara Block

Training & activities

12.02.2025

180-hour Skill Development Course: Robotic Welding & Additive Manufacturing9

Mr. S. Ramanathan, Kavin Inc., Coimbatore
30.03.2025

180-hour Skill Development Course: Robotic Welding & Additive Manufacturing4

Mr. S. Ramanathan, Kavin Inc., Coimbatore
08.07.2025

One-Week Training on Robotic Welding7

Mr. S. Ramanathan, Kavin Inc., Coimbatore
14.07.2025

One-Week Training on Robotic Welding, including one overseas faculty participant1

Mr. S. Ramanathan, Kavin Inc., Coimbatore
08.09.2025

180-hour Skill Development Course: Robotic Welding & Additive Manufacturing7

23.02.2026

180-hour Skill Development Course: Robotic Welding & Additive Manufacturing11

19.06.2026

Two-Week Internship Programme on Robotic Welding10

14.08.2026

One-Week Internship Programme on Robotic Welding7

Numbers show participants. Alongside these, the Centre ran hands-on sessions and consultancy (22.02.2025 to 14.08.2026) for 15 external users from 9 colleges and 1 industry.

Outcomes

  • 180-hour Skill Development Course: 4 batches, 31 participants
  • One-Week Training in Robotic Welding: 8 participants
  • Internships in Robotic Welding: 17 participants
  • An overseas faculty member from Sohar University, Oman, trained in July 2025
  • A Ph.D. scholar from Paavai Engineering College, Namakkal, used the facility for doctoral research
  • Robotic welding trials for Kavin Inc., Coimbatore, across two sessions (March to April 2025)

Research & publications

Eight SCI Q1 papers (2024 to 2026) and four book chapters with John Wiley & Sons and CRC Press. Impact factor shown on the left.

7.32026

Influence of deep cryogenic treatment on microstructure and mechanical behavior of Inconel 686 alloy produced by DP-GMAW wire arc additive manufacturing

Ajithkumar Sitharaj, Natesh M, Mageshkumar K, Vignesh M, Arulmurugan B, Sathishkumar M. Journal of Materials Research and Technology, 42, 4324–4340 (SCI, Q1)

5.52026

Microstructure and mechanical properties of bimetallic austenitic stainless steel 317L/Inconel 686 fabricated by wire arc additive manufacturing

Arulmurugan B, Sitharaj A, Vivek R et al. Discover Materials (SCI, Q1)

3.92025

Role of shielding gas in tailoring microstructure and anisotropy in wire arc additive manufactured Inconel 686

Ajithkumar S, Arulmurugan B, Manikandan M, Sathishkumar M. Scientific Reports (SCI, Q1)

3.62024

Microstructure and mechanical properties of Inconel 686 fabricated by GMAW wire arc directed energy deposition: impact of cryogenic treatments

Ajithkumar S, Arulmurugan B. Journal of Materials Science (SCI, Q1)

3.32024

Investigation of single and double pulse techniques on microstructure and mechanical anisotropy of Inconel 686 component fabricated by wire arc directed energy deposition

Ajithkumar S, Arulmurugan B. Metals and Materials International (SCI, Q1)

Team

BA
Dr. B. ArulmuruganCentre-in-Charge, Professor & Head, Mechanical Engineeringarulmurugan@kpriet.ac.in
AK
Dr. S. Ajith KumarAP(I), CFRD / Mechatronics Engineeringajithkumar.s@kpriet.ac.in
JP
Mr. A. Joseph PraveenTech Lead, Mechanical Engineeringnt813@kpriet.ac.in
MS
Mr. S. Mano SachinIV ME Student, Mechanical Engineering23me034@kpriet.ac.in

Collaborations

Active

Indian Welding Society (IWS)

Robotic welding and NDT training, skill development and consultancy.

01.04.2022 to 31.03.2027

Yet to be signed

Kavin Inc., Coimbatore

Robotic welding, skill development and consultancy.

October 2026

Yet to be signed

Shri Sai NDT, Pondicherry

NDT training.

October 2026

What people say

Train, test or collaborate with us

Centre email: hod_mech@kpriet.ac.in

Coordinator: arulmurugan@kpriet.ac.in

Phone: 0422-2635600

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